Medical stampings for the medical industry
Are you looking for a partner who can match the medical industry’s high-quality and precision demands? Stansomatic applies GMP (Good Manufacturing Practice) to ensure that your products are consistently produced and controlled according to your quality standards. From consulting and design support to prototype services and tool manufacturing, we provide our expertise in part development, tool manufacturing and medical stamping.
We employ cutting-edge precision metal stamping technology to help medical device manufacturers achieve heightened efficiency, improved ROI and other value-added benefits. Our expertise includes upholding quality and compliance, expediting time-to-market and minimizing waste throughout the production processes.
In today’s healthcare landscape, medical devices play a pivotal role in diagnosis, treatment and patient care. From intricate surgical instruments to life-saving implants, the demand for medical devices that meet the highest standards of quality and precision has never been greater. At Stansomatic, we recognize the critical importance of producing medical components with unparalleled accuracy and reliability.
Our commitment to excellence begins with our adherence to stringent manufacturing practices, ensuring that every product meets your exact specifications. With an ISO 9001 certification and cutting-edge production facilities equipped with precision machinery, we guarantee the utmost precision, traceability and documentation throughout the entire lifecycle of your medical devices.
Talk to an expert
If you want to know more about our experience stamping products for the medical industry and how we can help you, please contact our medical specialist, Søren.
Microstamping medical devices
Precision microstamping is an ultraprecise and fast method to produce small, complex parts. Stansomatic is one of the few suppliers in the Nordics capable of producing advanced microparts with a 0.05mm thickness. We can provide you with minuscule battery springs, contacts, shielding and other stamped and deep-drawn parts for the most demanding medical applications.
In the realm of medical device manufacturing, microstamping emerges as a cornerstone, offering an array of advantages perfectly aligned with the stringent demands of the healthcare industry. With its capacity for high-volume production runs, uniformity and cost-efficiency, metal stamping proves to be an ideal solution for crafting medical parts and components. Whether your medical component requires simplicity or intricate complexity, microstamping guarantees unparalleled precision and accuracy, making it an indispensable choice for medical devices.
Stamped metal and hybrid components for the medical industry
Our stamped metal and hybrid components can be found in a myriad of medical instruments and medical pen delivery systems. From surgical devices and implants to syringes and equipment housings, Stansomatic delivers precision-engineered solutions that meet the rigorous standards of the medical industry. The following solutions are some examples of custom medical stampings we’ve manufactured for our medical device customers:
- Housing
- Lock springs
- Contacts
- Clips and clamps
- Pacemaker stampings
- Hearing aids
- Battery springs
- Shielding and connectors
- Surgical instrument stampings
- Hybrid parts
- Wires
- Implantable device stampings
- Brackets
- Enclosures
- Stents
Meeting strict medical industry quality standards
From research and development to high-volume production, Stansomatic is your trusted partner, offering a full range of stamped metal part solutions for our medical industry customers. With in-house quality stamping, we leverage the latest advancements in metal stamping equipment and quality assurance technology. Our team of highly skilled technicians operates state-of-the-art Haulick Roos stamping presses, supported by advanced in-line vision and sensor equipment – ensuring that only top-quality, uniform parts are delivered to you.
In any industry, swift time-to-market is crucial, but it holds particular significance for medical device manufacturers aiming to obtain swift approvals and bring products to market quickly. Nevertheless, while speed is essential, quality assurance remains paramount, with no room for shortcuts or errors if one is to meet rigorous compliance standards.
Quality assurance and medical validation
At Stansomatic, quality is a top priority. Our process begins with a thorough feasibility analysis of each part. Additionally, comprehensive quality protocols and reports such as validation and control plans, DQ, FMEA, measurement agreements, inspections, FAT/SAT, IQ, OQ and PQ are conducted during the initial runs to validate quality before full-scale production commences. This meticulous approach allows our dedicated quality and production teams to closely monitor controls and ensure seamless operations. High-volume production only starts once rigorous testing confirms quality, and the first batch of conforming parts is successfully produced.
Our ISO 9001-certified quality management system integrates advanced quality technology, continuous improvement initiatives and a quality lab, supported by a highly skilled quality management team. Throughout our production facilities, we employ in-line and off-line camera vision systems and sensor technology, tailored to the unique requirements of each medical component. Our vision system technology works seamlessly with our stamping production machinery, conducting thorough inspections and precisely identifying part features and dimensions through automated camera imaging. This stringent quality control process guarantees that every part produced with our stamping equipment meets 100% quality standards with zero defects.
Medical device stamping
When it comes to medical device stamping, partnering with the right metal stamping company can make all the difference. By partnering with Stansomatic, medical device manufacturers can rest assured knowing that their products will meet industry regulations and patient safety standards. Read more reasons why medical device manufacturers should choose Stansomatic as their strategic stamping partner.
Related services for the medical industry
Beyond precision metal stamping, Stansomatic offers a range of related services to support the unique needs of the medical industry. From tool design and manufacturing to surface treatment and laser welding, our comprehensive capabilities streamline the manufacturing process and ensure seamless integration of components into medical devices.
- Laser welding: Laser welding is often used in the medical device industry. Joining metal by laser welding results in a more efficient result due to the shorter welding time, automation, minimal heat impact and great repeatability.
- Degreasing: Equally important for medical equipment is the process of degreasing, which is a cleaning process that uses modified alcohol or ultrasound to remove residues of grease, oil and other lubricants from the metal surface.
- Insert molding: Reel-to-reel molding allows us to insert mold metal-plastic combinations in one step. This technology breathes life into a myriad of diagnostic instruments, medical care devices and injectors.
- Surface treatment: Surface treatment prolongs a product’s lifespan and reduces rusting, corrosion and mechanical wear. We are always ready to help you choose the right surface treatment.
- Deburring: We perform deburring to eliminate burrs without scratching the surface or deforming the parts. This ensures a smooth and flawless surface, which is one of the cleanliness requirements for medical devices.
Custom solutions for your specific requirements
At Stansomatic, our capabilities extend far beyond traditional metal stamping. We pride ourselves on being at the forefront of technological innovation, continuously expanding our expertise to meet the evolving needs of the medical industry.
We understand that every project is unique. That’s why we offer custom solutions tailored to your specific requirements. Whether you need a prototype for testing or a high-volume production, we have the flexibility and expertise to deliver results that exceed your expectations.
Stampings for medical equipment
Our track record in producing precision metal and hybrid components spans a wide range of medical devices, surgical instruments and diagnostic apparatuses. From intricate surgical tools to complex implantable devices, our expertise has contributed to advancements in medical technology that enhance patient care and improve clinical outcomes.
Among our portfolio of achievements are components for surgical instruments, such as release stents and smoke evacuation pens, where our precision stamping ensures smooth and reliable operation in delicate procedures. We’ve also played a crucial role in the development of cochlear implants where our attention to detail and product development have innovated the MedTech industry.
In the realm of pharmaceuticals, our contributions extend to components for diabetes care and injectors, where our expertise in microstamping enables the production of intricate parts with exceptional accuracy and consistency. Additionally, we’ve provided critical components for life-saving devices such as defibrillators and pacemakers, where reliability and precision are of utmost importance in emergency situations.
Whether it’s pioneering new technologies or refining existing designs, Stansomatic is proud to be a trusted partner in the development and production of medical devices that save lives and improve the quality of life for patients worldwide.
Video: Medical stamping and hybrid component capabilities
Medical device manufacturing
Our facilities include in-house tool design and tool shop, rapid prototyping, progressive die stamping, packaging, assembly and more services that allow us to leverage the ability to produce precision quality medical device components. Our capabilities extend to hybrid components, integrating metal stampings with plastics to create multifunctional devices.
Injection moulding
Reel-to-reel insert moulding
Reel-to-reel molding allows us to injection mold metal-plastic combinations in one step. Stansomatic’s injection molding services have earned the trust of the medical, electronics, energy and automotive industries.